Falcon 9

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Falcon 9
Falcon 9 on Space Launch Complex 40 during ground tests
Falcon 9 on Space Launch Complex 40 during ground tests
Function Re-usable orbital launch vehicle
Manufacturer SpaceX
Country of origin United States
Cost per launch (2010) Normal:

LEO (<80% cap.) $44M [1]
LEO (>80% cap.) $49.5M [1]
GTO (<3,000 kg) $44M [1]
GTO (>3,000 kg) $49.5M [1]

Heavy: $78m

Size
Height 54 m (178 ft)
Diameter 3.60 m (12 ft)
Mass Normal: 333,400 kg
Heavy: 885,000 kg
Stages 2
Capacity
Payload to LEO Normal: 10,450 kg
Heavy: 32,000 kg
Payload to
GTO
Normal: 4,540 kg
Heavy: 15,010 kg
Launch history
Status Active
Launch sites Cape Canaveral SLC-40
Omelek Island
Total launches 1
Successes 1
Failures 0
Maiden flight Normal: June 4, 2010[2]
Heavy: none scheduled
Boosters (Falcon 9 Heavy)
No boosters 2
Engines 9 Merlin 1C
Thrust 4,086 kN (918,000 lbf)
Specific impulse Sea level: 255 sec (2.6 kN/kg)
Vacuum: 304 sec (3.0 kN/kg)
Burn time Unknown
Fuel LOX/RP-1
First stage
Engines 9 Merlin 1C
Thrust 4,086 kN (918,000 lbf)
Specific impulse Sea level: 255 sec (2.6 kN/kg)
Vacuum: 304 sec (3.0 kN/kg)
Burn time Unknown
Fuel LOX/RP-1
Second stage
Engines 1 Merlin Vacuum
Thrust 513 kN (115,400 lbf)
Specific impulse Vacuum: 342 sec (3.45 kN/kg)[3]
Burn time 345 seconds
Fuel LOX/RP-1

Falcon 9 is a spaceflight launch system that uses rockets designed and manufactured by SpaceX. Both stages of the two-stage-to-orbit vehicles, which use liquid oxygen (LOX) and rocket-grade kerosene (RP-1) propellants, are intended to be reusable.[4] Multiple variants are planned with payloads of between 10,450–26,610 kilograms (23,000–58,700 lb) to low Earth orbit, and between 4,450–15,010 kilograms (9,800–33,100 lb) to geostationary transfer orbit, placing the Falcon 9 design in the medium-lift to heavy-lift range of launch systems.

The Falcon 9 was successfully launched from Cape Canaveral Air Force Station Space Launch Complex 40 on June 4, 2010 14:45 EDT (18:45 UTC) with a successful orbital insertion, after several delays.[5]

The Falcon 9 will be the launch vehicle for the SpaceX Dragon spacecraft. The Falcon 9 and Dragon combination won a Commercial Resupply Services (CRS) contract from NASA to resupply the International Space Station under the Commercial Orbital Transportation Services (COTS) program. Bigelow Aerospace is also considering the Falcon 9 for their Orion Lite manned spacecraft.

Contents

[edit] Design

Falcon 9 (left) and Falcon 9 Heavy (right)

The base Falcon 9 is a two stage, LOX/RP-1 powered launch vehicle. Its first stage is powered by nine SpaceX Merlin 1C rocket engines with 125,000 lbf sea-level thrust per engine for a total thrust on liftoff of approximately 4.9 million N (1.1 million lbf).[6] The Falcon 9 first stage uses a pyrophoric mixture of triethylaluminum-triethylborane (TEA-TEB) as a first-stage ignitor. [7]

The proposed Falcon 9 Heavy consists of a standard Falcon 9 with two additional Falcon 9 first stages acting as liquid strap-on boosters,[8] which is conceptually similar to EELV launchers Delta IV Heavy and the future Atlas V HLV, and also to the Russian Angara carrier rocket.

The upper stage is powered by a single Merlin engine modified for vacuum operation with an expansion ratio of 117:1 and a nominal burn time of 345 seconds. For added reliability of restart, the engine has dual redundant pyrophoric igniters (TEA-TEB).[6] SpaceX has expressed hopes that both stages will eventually be reusable.[4]

The interstage, which connects the upper and lower stage for Falcon 9, is a carbon fiber aluminum core composite structure. Stage separation occurs via reusable separation collets and a pneumatic pusher system. The Falcon 9 tank walls and domes are made from aluminum lithium alloy. SpaceX uses an all friction stir welded tank, the highest strength and most reliable welding technique available. The second stage tank of Falcon 9 is simply a shorter version of the first stage tank and uses most of the same tooling, material and manufacturing techniques. This results in significant cost savings in vehicle production.[6]

As with the company's smaller Falcon 1 vehicle, Falcon 9's launch sequence includes a hold-down feature that allows full engine ignition and systems check before liftoff. After first stage engine start, the Falcon is held down and not released for flight until all propulsion and vehicle systems are confirmed to be operating normally. An automatic safe shut-down and unloading of propellant occurs if any abnormal conditions are detected.[6]

Falcon 9 will have triple redundant flight computers and inertial navigation, with a GPS overlay for additional orbit insertion accuracy.[6]

The Falcon 9 will launch from Cape Canaveral Air Force Station Launch Complex 40.

[edit] Launcher versions

Version Falcon 9 Falcon 9 Heavy
Stage 0 2 boosters with 9 × Merlins 1C each
Stage 1 9 × Merlin 1C 9 × Merlin 1C
Stage 2 1 × Merlin 1C 1 × Merlin 1C
Height
(max; m)
50 or 54 (large fairing) 50 or 54 (large fairing)
Diameter
(m)
3.6 3.6 or 5.2 (large fairing)[8]
Initial thrust
(kN)
4,400 12,258
Takeoff weight
(tonnes)
325 885
Fairing diameter
(Inner; m)
4.6 4.6
Payload
(LEO; kg)
8,560 (polar orbit from Kwajalein) or 10,450 (launch at Cape Canaveral) 29,610
Payload
(GTO; kg)
4,680 (launch at Kwajalein) or 4,540 (launch at Cape Canaveral) 15,010
Price
(Mil. USD)
35 to LEO; 35 to 55 (according to Satellite Mass) to GEO 90 to LEO; 55 to 90 (according to Satellite Mass) to GEO
minimal Price/kg
(LEO; USD)
3,365 3,273
minimal Price/kg
(GTO; USD)
between 10,000 and 11,000 (according to Satellite Mass) between 7,826 and 10,000 (according to Satellite Mass)
Success ratio
(successful/total)
1/1

[9] [10] [11] [12]

[edit] Initial descriptions

At an appearance in May 2004 before the U.S. Senate Committee on Commerce, Science and Transportation, Elon Musk testified, "Long term plans call for development of a heavy lift product and even a super-heavy, if there is customer demand. [...] Ultimately, I believe $500 per pound [of payload delivered to orbit] or less is very achievable."[13]

SpaceX formally announced the Falcon 9 on 2005-09-08, describing it as being a "fully reusable heavy lift launch vehicle."[14] A Falcon 9 medium was described as being capable of launching approximately 21,000 lb (9,500 kg) to low Earth orbit, priced at $27 million per flight ($1286/lb).

[edit] Production and testing

On April 12, 2007 SpaceX announced it had completed the primary structure for its first Falcon 9 first-stage tank.[15] The tank was shipped to a SpaceX test facility in Texas for first-stage static firing validation. The first multi-engine test (with two engines connected to the first stage, firing simultaneously) was successfully completed in January 2008. On March 8, 2008, three Merlin 1C engines were fired simultaneously for the first time. The next test took place on May 29, 2008, and saw five engines firing together. The first nine-engine firing tests were conducted on July 31 and August 1, 2008; both were successful.[16][17][18] On November 22, 2008 the full Falcon 9 complement of nine engines was test fired for a full mission length (178 seconds) of the first stage.[19]

In February 2008, the plan was for the first Falcon 9/Dragon COTS Demo flight to be delayed by six months to late in the first quarter of 2009, due to the immense amount of development and regulatory work required. According to Elon Musk, the complexity of the development work and the regulatory requirements for launching from Cape Canaveral have contributed to the delay.[20]

In January 2009, Falcon 9 was first raised to the vertical position at Launch Complex 40 in Cape Canaveral. In October 2009, the first flight-ready first stage had a successful all-engine test fire at the company's test stand in McGregor, TX. The full stack had arrived at the launch site for integration at the beginning of February 2010. SpaceX scheduled a launch date of March 22, 2010, though they estimate anywhere between one and three months for integration and testing.[21]

In November 2009 Space X conducted the initial second stage test firing lasting forty seconds. This test involved a new test stand, a new flight stage, and it occurred as planned, on the first attempt without aborts or recycles.

On January 2, 2010, A successful full duration orbit insertion firing of the Falcon 9 second stage was conducted at the McGregor test site. SpaceX completed a full duration orbit insertion firing (329 seconds) of the integrated Falcon 9 second stage.

Falcon 9 with DSQU

Thursday, February 25, 2010 SpaceX's Falcon 9 launch vehicle was set vertical at Space Launch Complex 40, Cape Canaveral.[22]

Tuesday, March 9th, SpaceX performed a Static Fire for the Falcon 9 launch vehicle. Some fire and smoke were seen at the base of the rocket, leading to speculation of an engine fire. However, all components checked out, but the test executed a nominal abort at T-2 seconds due to a failure in the spin-start system. This system is designed to pump high pressure helium from the launch pad into the first stage turbopumps to get them spinning in preparation for launch. Subsequent review showed that the failure point was a valve that didn't receive a command to open. As the problem was with the pad and not with the rocket itself, it didn't occur at the McGregor test site, which didn't have the same valve setup. No damage was sustained by the vehicle or the test pad and the fire and smoke were the result of normal burnoff from the liquid oxygen and fuel mix present in the system prior to launch. All vehicle systems leading up to the abort performed as expected and no additional issues were noted that needed addressing. A subsequent test on March 13 was successful in firing the nine first stage engines for 3.5 seconds.[23]

Delays since March 13th have been mainly attributed to review of the Falcon 9 flight termination system by the Air Force.

On June 1st, SpaceX announced on their update page that they had completed testing of the FTS and all results were nominal, thus they were expecting formal approval in time to launch on June 4th.

Just after ignition on June 4, the first attempt was aborted.[24] Falcon 9 successfully launched later that day.[25]

[edit] Scheduled launches

Falcon 9 launches from Cape Canaveral, June 4, 2010.

The first Falcon 9 launch was was planned no earlier than November 29, 2009.[26] The launch was later moved to February 9, 2010, and rescheduled for no earlier than March 2010. Launch dates were set for February 9, March 3, March 8, March 22, April 12, May 16, May 23, May 27, all rescheduled to the final launch date of June 4, 2010.[2]

There are twelve total Falcon 9 resupply missions contracted to the ISS between 2010 and 2015.[27]

On March 15, 2010, SpaceX announced that they had signed an agreement to launch a Space Systems/Loral-built satellite on a Falcon 9, “as early as 2012.”[31]

[edit] Comparable rockets

These rockets are all heavy lift launch vehicles (over 14,000 kg to LEO and over 5,000 kg to GTO). Most of them use liquid oxygen with liquid hydrogen or kerosene.

[edit] See also

[edit] Notes

  1. ^ a b c d "Launch Cost Falcon 9". SpaceX. http://www.spacex.com/falcon9.php#pricing_and_performance. 
  2. ^ a b "Detailed Mission Data - Falcon-9 ELV First Flight Demonstration". Mission Set Database. NASA GSFC. http://msdb.gsfc.nasa.gov/MissionData.php?mission=Falcon-9%20ELV%20First%20Flight%20Demonstration. Retrieved 2010-05-26. 
  3. ^ SpaceX (March 10, 2009). "SpaceX Falcon 9 Upper Stage Engine Successfully Completes Full Mission Duration Firing". Press release. http://www.spacex.com/press.php?page=20090310. 
  4. ^ a b Musk ambition: SpaceX aim for fully reusable Falcon 9, NASAspaceflight.com, 2009-01-12, accessed 2010-06-03. E. Musk Quotation: "By flight six we think it’s highly likely we’ll recover the first stage, and when we get it back we’ll see what survived through re-entry, and what got fried, and carry on with the process. ... That's just to make the first stage reusable, it'll be even harder with the second stage – which has got to have a full heatshield, it'll have to have deorbit propulsion and communication."
  5. ^ "Millionaire's rocket blasts off on 1st test flight". Houston Chronicle. June 4, 2010. http://www.chron.com/disp/story.mpl/ap/top/all/7036779.html. Retrieved June 4, 2010. 
  6. ^ a b c d e "Falcon 9 Overview". SpaceX. 08 May 2010. http://www.spacex.com/falcon9.php. 
  7. ^ Mission Status Center, June 2, 2010, 1905 GMT, SpaceflightNow, accessed 2010-06-02, Quotation: "The flanges will link the rocket with ground storage tanks containing liquid oxygen, kerosene fuel, helium, gaserous nitrogen and the first stage ignitor source called triethylaluminum-triethylborane, better known as TEA-TAB."
  8. ^ a b SpaceX hopes to supply ISS with new Falcon 9 heavy launcher, Flight International, September 13, 2005, accessed 2010-06-03.
  9. ^ "SpaceX Falcon Data Sheet". Space Launch Report. 5 July 2007. http://www.spacelaunchreport.com/falcon.html#config. 
  10. ^ "Monster Progress Update (Mostly Falcon 9)". SpaceX. 17 August 2007. http://www.spacex.com/updates_archive.php?page=081707. 
  11. ^ "Falcon 1 Overview". SpaceX. 28 September 2007. http://www.spacex.com/falcon1.php. 
  12. ^ "Falcon 9 Heavy Overview". SpaceX. http://www.spacex.com/falcon9_heavy.php. Retrieved 28 May 2010. 
  13. ^ Testimony of Elon Musk (May 5, 2004). "Space Shuttle and the Future of Space Launch Vehicles". U.S. Senate. http://www.spaceref.com/news/viewsr.html?pid=12774. 
  14. ^ SpaceX (2005-09-08). "SpaceX Announces the Falcon 9 Fully Reusable Heavy Lift Launch Vehicle". Press release. http://www.spacex.com/press.php?page=18. 
  15. ^ Space Exploration Technologies Corp. (2007-04-11). "SpaceX Completes Primary Structure of the Falcon 9 First Stage Tank". Press release. http://www.spacex.com/press.php?page=27. 
  16. ^ "SpaceX: First nine engine firing of its Falcon 9". NASA Spaceflight. August 02, 2008. http://forum.nasaspaceflight.com/index.php?topic=13931.0. 
  17. ^ SpaceX (18 January 2008). "SpaceX Conducts First Multi-Engine Firing of Falcon 9 Rocket". Press release. http://www.spacex.com/press.php?page=35. 
  18. ^ SpaceX (27 March 2008). "SpaceX conducts first Three-Engine firing of Falcon 9 rocket". Press release. http://www.spacex.com/press.php?page=40. 
  19. ^ SpaceX (November 23, 2008). "SpaceX successfully conducts full mission-length firing of its Falcon 9 launch vehicle". Press release. http://www.spacex.com/press.php?page=20081123. 
  20. ^ Rob Coppinger (2008-02-27). "SpaceX Falcon 9 maiden flight delayed by six months to late Q1 2009". Flight Global. http://www.flightglobal.com/articles/2008/02/27/221883/spacex-falcon-9-maiden-flight-delayed-by-six-months-to-late-q1.html. 
  21. ^ ""SpaceX announces Falcon 9 assembly underway at the Cape". Orlando Sentinel. 11 Feb 2010. http://blogs.orlandosentinel.com/news_space_thewritestuff/2010/02/spacex-announces-falcon-9-assembly-underway-at-the-cape.html. 
  22. ^ "Updates". SpaceX. February 25, 2010. http://www.spacex.com/updates.php. Retrieved 2010-06-04. 
  23. ^ Kremer, Ken (March 13, 2010). "Successful Engine Test Firing for SpaceX Inaugural Falcon 9". Universe Today. http://www.universetoday.com/2010/03/13/successful-engine-test-firing-for-spacex-inaugural-falcon-9/. Retrieved 2010-06-04. 
  24. ^ "Falcon 9 rocket launch aborted". Washington Post. June 4, 2010. http://www.washingtonpost.com/wp-dyn/content/article/2010/06/04/AR2010060403360.html. Retrieved June 4, 2010. 
  25. ^ "Millionaire's rocket blasts off on 1st test flight". Houston Chronicle. June 4, 2010. http://www.chron.com/disp/story.mpl/ap/top/all/7036779.html. Retrieved June 4, 2010. 
  26. ^ "Air Force: SpaceX's Falcon 9 first launch planned for Nov 29". Orlando Sentinel. Sep 22, 2009. http://blogs.orlandosentinel.com/news_space_thewritestuff/2009/09/air-force-spacexs-falcon-9-first-launch-planned-for-nov-29-.html. 
  27. ^ a b c d e f g h i j k l "Launch Manifest". SpaceX. 2009. http://spacex.com/launch_manifest.php. Retrieved 2010-03-01. 
  28. ^ a b NASA, SpaceX (2006) (PDF). Space Act Agreement Between National Aeronautics And Space Administration And Space Explorations Technologies Corp. For Commercial Orbital Transport Services Demonstration (COTS). http://www.nasa.gov/centers/johnson/pdf/162330main_SPACE_ACT_AGREEMENT_FOR_COTS.pdf. Retrieved 2007-11-22. 
  29. ^ "NRO Taps Boeing for Next Batch of Cubesats". Space News. 2010-04-08. http://www.spacenews.com/military/100408-nro-taps-boeing-next-cubesats.html. Retrieved 2010-04-12. 
  30. ^ "COTS Status Update & Crew Capabilities" (PDF). SpaceX. 2009-06-17. http://www.spacex.com/20090617_Elon_Musk_Augustine_Commission.pdf. Retrieved 2009-09-21. 
  31. ^ SpaceX (March 15, 2010). "SpaceX and Space Systems/Loral Sign Contract for Falcon 9 Geosynchronous Transfer". Press release. http://www.spacex.com/press.php?page=20100315. Retrieved 2010-06-04. 

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